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Online Viscometer - Online quality control

Online Viscometer - Online quality control

Extruders Australia is thrilled to introduce the Polytest Line, a specialized solution tailored to cater to an array of plastic processing and manufacturing requirements. With a profound understanding of the intricate demands of the industry, our Polytest Line stands as a beacon of innovation and adaptability. From intricate prototypes to large-scale production, this line serves as a cornerstone of excellence, supporting your plastic processing journey with unparalleled precision and reliability. Explore the realm of possibilities with Extruders Australia's Polytest Line, where technology converges with expertise to shape a new era of plastic manufacturing.

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The online viscometer is used for continuous control of the melt viscosity of a production extruder. Two melt pumps with only one drive guarantee a permanent melt flow. The COLLIN Polytest Line measuring device is not only characterized by its compact design but also by flexibility and the closed material flow. Moreover, there is no waste production.

A bypass adapter takes melt out of the production extruder and guides it through a capillary. Along this capillary, the loss of pressure is measured. Then, the melt is returned into the extruder.

Via the differential pressure, rheological characteristic values of the material (e. g. iV value, MFR) can be determined. For a constant melt flow, in front and behind the capillary, a melt pump with common drive is provided. For the viscosity, besides the pressure, also the melt temperature is relevant. Therefore, the viscometer is controlled to the adjusted temperature and additionally, the melt temperature in front of the capillary is measured.

Advantages

  • Precise, user-friendly
  • Cost-efficient, since there is only one drive motor for two pumps
  • Clear, simple display of the viscosity value
  • Low space requirement
  • Connection to each extruder, compounder and production extruder is possible

Material

  • IV values from 0.4 – 1
  • MFR 1-200
  • Further designs on request

Application
Monitoring of the melt viscosity at a production extruder

Control/software
The information is displayed via an overview screen with set values, operating status and viscosity value. Alternatively, the measuring value trend can be displayed as graphic.

Customers

  • Plastic processing industry
  • Production companies
  • Recycling companies
Product Specification
Parameters/Line MOV
Measuring capillary Ø 2 x 60 mm (standard), different capillaries available
Max. pressure build-up in front of the capillary 350 bar
Melt pump throughput 0.45 cm³/r
W x D x H 120 x 193 x 540 mm